PRODUCT

Anticorrosion technology, Green anticorrosion

/
/
/
AT-DC1 anti arc break arc spraying machine

Product Categories

All categories
 产品分类

AT-DC1 anti arc break arc spraying machine

When arc spraying zinc coating, aluminum coating and their alloy coating (especially Zn85Al15 coating), the arc break is generally recognized problem, but our machine can solve completely this problem. Take 15kg/reel Zn85Al15 alloy wire as example, when spraying two reels of wires at the same time, the average number of arc break is less than 1 time.
Quantity
-
+
Stock:
1
Product description

1.1 Advantages of patented product AT-QD1 anti-arc break arc spraying machine

(1) Strong anti-arc breaking ability

When arc spraying zinc coating, aluminum coating and their alloy coating (especially Zn85Al15 coating), the arc break is generally recognized problem, but our machine can solve completely this problem. Take 15kg/reel Zn85Al15 alloy wire as example, when spraying two reels of wires at the same time, the average number of arc break is less than 1 time.

(2) Not burning electrode nozzles

Burning electrode nozzle is another problem, but again, our machine can solve completely this problem. Take spraying Zn85Al15 coating as example, one pair of electrode nozzles can spray continuously for 6 to 8 hours or spray continuously 180 ~ 240kg wires.

(3) Good spraying quality

    No arc break and continuous spraying can avoid the large particles and wire break during spraying. Small coating particles and uniform apparent quality can ensure the quality of the coating. The adhesion is more than 7Mpa (surface roughness 80 - 130μm).

(4) High spray efficiency

This machine can spray about 100 m2 in each shift, about 40 m2 more than common spraying machine. Calculated in 80 Yuan / m2, 3200 Yuan more output can be produced. Take 20% as profit, the net profit of more output is 640 Yuan.

(5) Energy saving  

   Solving arc break problem in one time or burning electrode nozzle problem in one time takes 5 to 10 minutes. One time of arc break or one time of burning electrode nozzles takes average 20 minutes (conservative estimate), total troubleshooting time is 120 to 240 minutes in 8 hours. In troubleshooting process, air compressor keeps running in general, the air compressor power is about 35kW and no-load power is 60%. The energy wasted in eight hours is about: 35kw × (120/60 ~ 240/60) × 60% = 42 ~ 84kWh / shift.

AT-QD1 anti-arc break arc spraying machine can save electricity 42 - 84kwh in each shift

(6) Saving spray material

The material wasted in one time arc break or burning electrode nozzle is about 4m and is about 96m in 8 hours.

AT-QD1 anti-arc break arc spraying machine can save spray material 96m in each shift.

 

(7) Saving labor costs

   The average time to resolve one time arc break takes 5 to 10 minutes. If one machine is operated by two people, about 240 to 480 minutes are wasted in 8 hours. The labor hour wasted is 4 to 8 hours in each shift.

AT-QD1 anti-arc break arc spraying machine can save 4 - 8 labor hours in each shift.

(8) Reducing overall construction costs

   Save 2-3 pairs of electrode nozzles in each shift. If the price is 35 Yuan / pair, save 70 to 105 Yuan. The average saving is 87.5 Yuan;

   Save 42- 84kWh electric power in each shift. The average is 63 kWh, save 94.5 Yuan (1.5 Yuan / kWh);

   Save the coating materials 96m, about 4.8kg, then save 96 Yuan (20 Yuan /kg);

   Save labor 4-8 hours each shift, an average of 6 hours, then save 112.5 Yuan (150 Yuan / man-day);

   Spray 30- 50 m2 more in each shift, 40 m2 more in average. Calculated in 80 Yuan / m2, 3200 Yuan more output is made. Take 20% as profit, the net profit of more output is 640 Yuan.

   In summary, save cost about 1030.5 Yuan in each shift .

(9)  Reducing labor intensity

   AT- QD1 anti arc break arc spraying machine wire feeding device is wire push device. The spraying gun is made of high quality light material, weighting only 0.6kg, so the machine can reduce greatly the labor intensity of workers.

1.2 Actual spraying efficiency of AT-QD1 anti-arc break arc spraying machine

The actual spraying efficiency of AT-QD1 anti-arc break arc spraying machine is shown in following table.

 

Spray material

Aluminum

Zinc

Zinc Aluminum alloy

Stainless steel alloy / carbon steel

 

Wire diameter (mm)

 

 

 

 

 

Maximum spray (kg / h)

 

 

 

 

 

1.3 Main technical parameters of AT-QD1 anti-arc break arc spraying machine

 

Main technical parameters

Rated input power

15Kw

Rated input voltage

380V (3-phase)

Rated output voltage

26 ~ 38V (6 stages)

Rated output current

400A

Compressed air input pressure

0.60.7MPa

Wire feed speed

5m/min

Standard spray wire diameter

φ3. Omm

Highest spray productivity

32kg / h (zinc spray)

Compressed air standard flow

1. 62. Om3/min

1.4 Spray parameters of different wires

Wire Name

Wire diameter

Arc voltage

Working current

Compressed air pressure

Aluminum

 

 

 

 

Zinc

 

 

 

 

Carbon steel / stainless steel

 

 

 

 

Zinc aluminum-alloy wire

 

 

 

 

 

Scan the QR code to read on your phone
We could not find any corresponding parameters, please add them to the properties table
Previous
Next

Nanjing AnTie anticorrosion technology Co., Ltd

ADD: No. 625, geguan Road, Nanjing Chemical Industry Park, Room 1206, Zhongshan Science and Technology Pioneer Park, Chinese Academy of Sciences

SERVICE

TEL: +86-25-58398490

FAX: +86-25-5701123

E-mail: njac_js@163.com

MESSAGE

If you are interested in our products, please use the online direct form!

Copyright © 2019 Nanjing AnTie anticorrosion technology Co., Ltd    苏ICP备14000581号-1    Powered by www.300.cn